I-Case Study: I-Runfeng FRP Amaphaneli e-Skylight e-US Food Processing Plant

Ingemuva Leklayenti

Iplanti ethile yokucubungula ukudla, Ltd. iyibhizinisi-losayizi ophakathi nendawo etholakala eFresno, California, USA, egxile ekwenziweni kwezithelo kanye nokukhiqizwa kokudla okuqandisiwe. Le nkampani ibilokhu isebenzisa uphahla lwensimbi kanye namaphaneli okuvala ama-workshops ayo okukhiqiza iminyaka engu-4, futhi njengoba ukukhiqizwa kuqhubeka, izinkinga ezimbalwa zavela kancane kancane, ezithinta ukusebenza okuvamile. Sinikeze isisombululo sephaneli ye-FRP eyenziwe ngokwezifiso yephrojekthi yabo yokuvuselela indawo yokusebenzela.

Imininingwane Yephrojekthi

Indawo Yephrojekthi: Fresno, California, USA

Isikali Sephrojekthi: 8,500 ㎡ ukulungiswa kophahla lwesibhakabhaka + 5,200 ㎡ okuhlanganisa indawo yokusebenzela enamaphaneli e-FRP skylight

Umkhiqizo Osetshenzisiwe: Amaphaneli we-Runfeng FRP Skylight (uhlobo lwama-760, ubukhulu obuyi-1.5mm)

Isikhathi Sephrojekthi: Juni - Julayi 2024, enesikhathi esiphelele sokufakwa kwezinsuku ezingama-28. Ukuze kugwenywe ukuthikameza ukukhiqizwa kweklayenti, konke ukwakhiwa kwahlelwa phakathi{3}}namahora aphakeme kakhulu, futhi akuzange kube khona ukuvalwa kokukhiqiza kuyo yonke iphrojekthi.

Amaphuzu Obuhlungu Bangempela Bekhasimende (Ngaphambi Kokubambisana)

Njengesikhungo sokucubungula ukudla, iklayenti linezidingo eziqinile zokuhlanzeka kweshabhu, ukukhanya, nokumelana nokugqwala. Ngemuva kweminyaka engu-4 yokusetshenziswa, amaphaneli ensimbi okuqala awakwazanga ukuhlangabezana nezidingo zokukhiqiza, futhi izinkinga ezilandelayo zaqala ukugqama:

1. Ukugqwala Okubi Okubangelwa Ukuswakama Okuphezulu Nama-ejenti Okuhlanza

Indawo yokusebenzela yokucubungula ukudla idinga ukuhlanzwa kokushisa okuphezulu-kaningi, kusetshenziswa izinto zokuhlanza ezine-alkaline nezibulala-magciwane, okugcina umswakama wasendlini uku-65% -75% unyaka wonke. Ngaphansi kwezimo ezinjalo, uphahla lwensimbi lokuqala kanye namaphaneli okugqoka abonisa ukugqwala okusobala nokugqwala ngemva kweminyaka engu-4. Ophahleni kwakukhona izindawo zokuvuza kwamanzi ezingu-12, futhi amapulangwe agqwalile futhi axebuka ezindaweni eziningi. Amabala okugqwala aze angcolisa izinto zokusetshenziswa, okuholela kumaqoqwana angu-2 emikhiqizo engafanelekile kanye nokulahlekelwa okuqondile kwezomnotho okungu-$18,000.

2. Ukukhanya Okungalungile Kwemvelo Kuthinta Ukusebenza Kahle & Nenhlanzeko Yokudla

Indawo yokusebenzela ingamamitha ayi-12 ukujula namamitha ayi-7 ukuphakama, inenani elincane kuphela lamafasitela ezingilazi ajwayelekile. Ukukhanya kwangaphakathi kumnyama, ngakho abasebenzi kufanele bakhanyise 86 izibani ze-LED zezimboni (100W ngalinye) kusukela ngo-7:00 AM kuya ku-8:00 PM nsuku zonke. Isikweletu sikagesi sanyanga zonke sokukhanyisa kuphela sifinyelela ku-$4,200. Ngaphezu kwalokho, ukukhanya okungalingani kwenza kube nzima ukuhlola umbala kanye nekhwalithi yezinto zokusetshenziswa zokudla, okwandisa ingozi yemikhiqizo engafaneleki.

3. Ukunakekela Njalo Kwenyusa Izindleko Futhi Kuthinta Ukukhiqiza

Amaphaneli ensimbi asekuqaleni adinga ukupendwa futhi anakekelwe njalo eminyakeni engu-1.5, ngezindleko zonyaka zokulungisa ezingama-$22,000. Ukugcinwa ngakunye kudinga ukuvalwa kancane kweshabhu, ngokuvamile izinsuku ezingu-2-3 isikhathi ngasinye, okuholela ekulahlekeni kwamathani angu-150 amandla okukhiqiza izithelo ezisemathinini minyaka yonke, okulingana nokulahlekelwa kwezomnotho okuqondile kwama-$30,000 ngonyaka.

4. Ayikwazi Ukuhlangabezana Namazinga Okuphepha Kokudla ase-US

Amaphaneli ensimbi asekuqaleni kulula ukuqongelela uthuli nokungcola, futhi izingxenye ezigqwalile kunzima ukuzihlanza, ezingakwazi ukuhlangabezana nezindinganiso zokuhlanzeka zemihlangano yokusebenzela yase-US yokucubungula ukudla. Iklayenti lake lathola isexwayiso emnyangweni wezempilo wendawo futhi labhekana nengozi yokumiswa kokukhiqiza ukuze kulungiswe.

Izixazululo ezihlosiwe ze-Runfeng

Ngemva kokuthi ithimba lethu laphesheya kwezilwandle lenze uphenyo{0}}kusayithi futhi laxhumana ngokuningiliziwe neklayenti mayelana nezidingo zalo zokukhiqiza kanye{1}}nendawo yesayithi, senze ngendlela oyifisayo{2}}isixazululo sephaneli ye-Stop FRP ye-skylight, esijwayelane ngokugcwele nesimo sokucubungula ukudla kwekhasimende kanye nezici zesimo sezulu sase-California.

1. Ukwenza Ngokwezifiso Umkhiqizo Wezimo Zokucubungula Ukudla

Amaphaneli e-FRP skylight asetshenziselwa kokubili uphahla kanye nokuvala indawo yokusebenzela enziwe{0}}nge-resin yekhwalithi ephezulu engagugi kanye ne-alkali{1}}ye-glass fiber yamahhala, enefilimu-esebenza kahle kakhulu ye-PET anti{3}}UV ngaphezulu ukuze kuhlungwe kahle imisebe ye-ultraviolet. Amaphaneli anokudluliselwa kokukhanya okuzinzile, futhi ukukhanya okuhlukanisiwe kuthambile, kugwema ukukhanya futhi kuqinisekisa ukukhanya okufanayo kwangaphakathi. Azikwazi ukumelana nezinto zokuhlanza i-alkaline kanye nomswakama ophezulu, ngakho akukho ukugqwala noma ukuphuzi ngemva kokusetshenziswa{6}}isikhathi eside. Indawo ebushelelezi ayinamatheli futhi kulula ukuyihlanza, engawashwa{9}ngamanzi anengcindezi ephezulu, ehambisana kahle nezidingo zenhlanzeko zezinkundla zokucobelelana ngolwazi zokucubungula ukudla.

2. Ukufakwa Kwesayensi & Akukho Ukuvalwa Kokukhiqiza

Sasebenzisana namaqembu asendaweni wokufaka ochwepheshe futhi samukela imodi "yokwakhiwa okuhlukene". Okokuqala, safaka ukukhanya kwesibhakabhaka ophahleni, okwathatha izinsuku ezingu-16, sabe sesenza indawo yokusebenzela enamaphaneli e-FRP, athatha izinsuku ezingu-12. Sonke isikhathi sokwakha sahlelwa ngesikhathi-sesikhathi sokukhiqiza esiphezulu esiphezulu seshabhu (10:00 PM kuya ku-6:00 AM), ukuqinisekisa ukuthi ukukhiqizwa okuvamile kweklayenti akuthinteki. Ingqikithi yesikhathi sokwakha yalawulwa zingakapheli izinsuku ezingama-28, futhi amaphaneli e-FRP skylight ahambisana ngokuphelele nesakhiwo sensimbi, eqaphela ukufakwa okusheshayo nokuzinzile.

3. Ukuhlolwa Kwekhwalithi Okuqinile Kokusebenza Okuthembekile

I-Runfeng inesistimu yokukhiqiza kanye nekhwalithi yokuhlola. Sinezimboni ezi-4 kanye nemigqa yokukhiqiza engu-8 eNingizimu naseNyakatho yeChina, engaqinisekisa ikhwalithi yomkhiqizo ozinzile. Amaphaneli e-FRP skylight akhiqizwa ngokuhambisana ngokuqinile namazinga omkhiqizo ochwepheshe. Sinezinhlobo ezingaphezu kuka-700 zamaphaneli angafaniswa namapuleti ensimbi anephrofayili ezinkampani ezihlukahlukene zesakhiwo sensimbi. Ngaphambi kokulethwa, senza ukuhlola okuningi ukuze siqinisekise ukuthi azikho iziphambeko ezinjengamabhamuza, imifantu, noma ukujiya okungalingani, ukuze siqinisekise ukusebenza okuzinzile nokuthembekile kwemikhiqizo.

Imiphumela Yangempela Nedatha (Izinyanga Eziyisi-6 Ngemva Kokufakwa)

Ezinyangeni eziyisithupha ngemuva kokufakwa kwamaphaneli e-FRP skylight, silandele iklayenti futhi sathola imiphumela esebenzayo elandelayo:

Inkinga yokugqwala yaxazululwa ngokuphelele. Ngemuva kwezinyanga eziyisi-6 zokusetshenziswa, uphahla kanye namaphaneli esibhakabhaka e-FRP ayengenawo ukugqwala, ukugqwala, noma ukuvuza kwamanzi. Indawo yayisahlanzekile futhi ibushelelezi, futhi ingahlanzwa ngokushesha{3}ngamanzi anomfutho ophezulu, ehlangabezana ngokugcwele nezindinganiso zokuhlanzeka zezinkundla zokusebenzela zase-US zokucubungula ukudla. Yayingasekho imikhiqizo engafanelekile ebangelwa ukungcoliswa kokugqwala.

Ukukhanyisa nokonga amandla bekusobala. Ukufakwa kwezibani zemvelo zasendlini kufinyelele ku-92%, futhi inani lezibani ze-LED ezisetshenziswa phakathi nosuku lincishisiwe lisuka ku-86 laya ku-18. Ibhili yanyanga zonke kagesi wezibani yehlisiwe ukusuka ku-$4,200 ukuya ku-$950, konga u-$39,000 ngonyaka.

Izindleko zokunakekela zehliswe ngama-95%. Amaphaneli we-Runfeng FRP skylight anempilo ende yesevisi, futhi akukho ukulungiswa okudingekayo phakathi neminyaka engu-5. Izindleko zonyaka zokulungisa zehlisiwe zisuka ku-$22,000 zaya ku-$1,100, futhi akuzange kube khona ukulahlekelwa kokukhiqiza okubangelwa ukuvalwa kokulungisa, okunciphise kakhulu-izindleko zokusebenza zesikhathi eside zekhasimende.

Ukusebenza kahle komsebenzi kwenziwe ngcono. Ukukhanya kwemvelo okuthambile nokufanayo kunciphisa ukukhathala okubukwayo kwabasebenzi, futhi ukunemba kokuhlolwa komkhiqizo kwanda ngo-20%. Ukukhishwa kwansuku zonke kwezithelo ezisemathinini kukhuphuke ngamathani angu-8, okulethe imali eyengeziwe yonyaka engu-$160,000 kuklayenti.

Impendulo Yeklayenti (Evela KuMnu. Mike, Umphathi Wezitshalo)

"Sike sazama abahlinzeki abaningi ngaphambilini, kodwa abekho kubo abangakwazi ukuxazulula izinkinga zokugqwala kanye nezibani zeshabhu yethu yokucubungula ukudla. Amaphaneli e-Runfeng's FRP skylight angochwepheshe ngempela - amaphaneli kulula ukuwahlanza, amelana nokugqwala, futhi umphumela wokukhanyisa ungaphezu kwalokho ebesikulindele. Ezinyangeni eziyisi-6 nje kuphela, songe izindleko zokuhlola i-workshop cishe ngama-$60. ngokushelelayo. Sisayine{7}}isivumelwano sokubambisana sesikhathi eside futhi sizosebenzisa imikhiqizo ye-Runfeng embonini yethu entsha ngonyaka ozayo."

Izinzuzo Eziyinhloko ze-Runfeng Zabathengi Baphesheya kwezilwandle

I-Runfeng ibambe iqhaza ekukhiqizeni amaphaneli e-FRP kusukela ngo-2004. Ngamafekthri angu-4 nemigqa yokukhiqiza engu-8 eNingizimu naseNyakatho ye-China, sinolwazi olucebile lokukhiqiza kanye-nomthamo omkhulu wokuhlinzeka, ongahlangabezana nezidingo zamaphrojekthi amakhulu aphesheya kwezilwandle. Sisebenza ngokukhethekile ekukhiqizeni amaphaneli e-FRP, anezinhlobo ezingaphezu kuka-700 zamaphaneli angafaniswa namapuleti ensimbi anephrofayili ezinkampani ezihlukahlukene zesakhiwo sensimbi, futhi anganikeza izixazululo ezihambisanayo ezenziwe ngokwezifiso zamaphrojekthi ahlukene aphesheya kwezilwandle.

Sisebenzisa-izinga eliphezulu le-resin ekwazi ukumelana nokuguga,{1}}ifilimu ye-PET esebenza kahle kanye ne-alkali{2}}i-glass fiber yamahhala njengezinto zokusetshenziswa, ukuze imikhiqizo yethu isebenze kahle kakhulu, imelana nokugqwala kanye nokumelana ne-UV, futhi ingakwazi ukuzivumelanisa nezici zesimo sezulu saphesheya kwezilwandle, njengomswakama ophezulu kanye nomehluko omkhulu wezinga lokushisa e-California. Kusukela ngo-2016, besisebenzela izimakethe zakwamanye amazwe, futhi imikhiqizo yethu eyinhloko iye yaqashelwa futhi yathenjwa ngamakhasimende ase-Europe, Southeast Asia nakwamanye amazwe nezifunda. Sisebenzisana nozakwethu bokufaka basendaweni ezimakethe zaphesheya ukuze sinikeze{6}}isiqondiso sobuchwepheshe besayithi nokubambisana kokufaka, siqinisekisa ukuqhubeka kahle kwephrojekthi kanye{7}nempendulo esheshayo{7}ngemva kokuthengisa.

I-Tangshan Runfeng Composite Materials Co., Ltd. ingumkhiqizi ochwepheshe wephaneli ye-FRP skylight ehlanganisa ukukhiqiza, ukuthuthukiswa, ukuthengisa kanye nenkonzo. Sizibophezele ekunikezeni izixazululo ezithembekile nezibizayo{3}}zempahla ye-FRP esebenzayo yezakhiwo zaphesheya kwezilwandle zezimboni nezentengiso.